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LASER WELDING VS. MIG/TIG: THE WELDX ADVANTAGE

Why fabricators are trading traditional welding methods for handheld laser welding systems.

The Future of Welding Is Here

For decades, MIG and TIG have been the workhorses of fabrication shops. They’re familiar, proven, and widely available. But as industries demand faster turnaround, cleaner seams, and lower costs, traditional methods are starting to show their limitations.

Enter WeldX — the handheld laser welding system that redefines what’s possible. With the ability to cut, clean, and weld in a single tool, WeldX delivers speed, strength, and precision that MIG and TIG can’t match.

MIG Welding: Reliable but Limited

MIG welding is often the go-to method for its relative ease of use. However, it comes with trade-offs:

  • Requires consumable wire and shielding gas.
  • Struggles with vertical or overhead welds.
  • Requires beveled joints for thicker materials.
  • Produces welds that often need post-process cleanup.

For many shops, MIG works — but it’s far from efficient, especially when handling aluminum or dissimilar metals.

TIG Welding: Precise but Slow

TIG welding has long been the choice for fine, high-quality welds. Its precision makes it ideal for thin materials and cosmetic joints. But TIG comes with significant drawbacks:

  • Time-consuming two-handed process.
  • Generates excessive heat, which causes distortion.
  • Requires highly skilled operators with extensive training.
  • Struggles with copper and other challenging metals.

For industries that need speed and throughput, TIG slows production and increases labor costs.

WeldX: Faster, Stronger, Cleaner

WeldX handheld laser welding changes the game by combining precision with industrial strength. Here’s how it compares head-to-head:

FeatureMIGTIGWeldX Laser Welding
SpeedModerateSlowUp to 10X faster
PenetrationGood on thick steelShallow on thick partsDeeper, consistent across materials
DistortionModerateHighMinimal heat-affected zone
ConsumablesWire + gasGas + tungstenMinimal (lower cost)
Ease of TrainingEasyHardEasy – presets & intuitive
Material FlexibilityLimitedLimitedSteel, stainless, aluminum, galvanized, brass, copper

With small-core fiber technology and Tru-Cool™ refrigerant cooling, WeldX ensures stronger joints, cleaner seams, and repeatable results shift after shift.

The Energy & Cost Savings

Traditional arc welders are power-hungry. WeldX uses up to 80% less energy than MIG or TIG, dramatically reducing operating costs. Plus, less distortion means less rework, and fewer consumables mean lower ongoing expenses.

In many shops, this translates to a payback period measured in months, not years.

Easy to Learn, Hard to Beat

WeldX makes advanced welding accessible to everyone:

  • 50+ preset programs let even first-time operators weld like pros.
  • A featherweight 390 g ergonomic torch reduces fatigue.
  • Integrated cutting and cleaning functions save prep and finishing time.

Instead of training operators for months, shops can onboard in days and achieve consistent results.

Built for Industries That Demand More

From automotive frames to food-grade stainless seams, WeldX is proving its value across industries:

  • Automotive & Aerospace – stronger welds for high-stress applications.
  • Manufacturing & Job Shops – faster throughput with less distortion.
  • Food & Pharma Equipment – sanitary, smooth seams.
  • Construction & Repair – portable and reliable in the field.

Conclusion

MIG and TIG will always have their place, but for shops that demand speed, precision, and profitability, WeldX is the clear choice. It’s not just an upgrade — it’s a transformation.

Discover the WeldX advantage 

Make your company a better place.


WHY WELDX IS MORE THAN JUST A WELDER?
Cut. Clean. Weld. One tool that does it all.